AccueilDes produitsMachine de découpeMachine de refendage d'enroulement de surface 700-1300

Machine de refendage d'enroulement de surface 700-1300

Application du produit:

La machine adopte un contrôle par ordinateur, un système de suivi et de rectification photoélectrique infrarouge, et le contrôle de la tension d'enroulement est réalisé par un embrayage à particules magnétiques via un écran tactile PLC. La tension de déroulement est contrôlée par un frein à particules magnétiques et une tension automatique. L'arbre d'enroulement adopte l'arbre d'expansion du gaz. Le convertisseur de fréquence contrôle la vitesse de travail de l'ensemble de la machine, équipé d'un dispositif de mesure automatique, et ralentit la machine à n'importe quel réglage du compteur.

Application: This machine is suitable for cutting all kinds of non-woven fabrics, melt blown cloth, hot-air cotton and drum materials.

Characteristic:

The machine adopts computer control, infrared photoelectric tracking and rectification system, and the winding tension control is realized by magnetic particle clutch through PLC touch screen. The unwinding tension is controlled by magnetic particle brake and automatic tension. The winding shaft adopts the gas expansion shaft. The frequency converter controls the working speed of the whole machine, equipped with automatic meter device, and slows down the machine at any setting meter. The minimum diameter of unwinding can be set to stop automatically (to prevent waste caused by secondary feeding) It has the advantages of smooth cut, neat end face of winding and convenient for subsequent processing.

QFJ-C1600 series high speed strip separator for central surface coiling

1、Main technical parameters

Maximum unwinding diameter:φ1000mm pneumatic roll up

Maximum winding diameter:φThe 650mm swing arm is unloaded, and the shaft is not unloaded, which is convenient for one person to operate.

Diameter of winding shaft: 3in

Diameter of winding shaft: 3in

Width of roller surface: 1650mm

Mechanical speed: < 150m/min

Maximum working width: 1600mm

Minimum strip width: 100mm

Correction accuracy:±0.1mm

Precision of cutting end face:±0.05MM

Power of main engine: 5.5kW * 1 set

50n.m2 magnetic powder clutch

Unwinding brake: 50n.m

Power of blower at waste blowing side: 0.75kw

Total power: 7KW

Overall dimension (length, width and height): to be determined (specific specifications shall be in accordance with factory standard)

2、Main components of the machine

The machine is composed of the rectification and unwinding mechanism, the cutting mechanism, the winding mechanism, the transmission mechanism and the electrical control.

3、Main configuration and specifications of each organization

(1)Unwinding mechanism

The mechanism is equipped with manual vertical and horizontal adjustment, which can eliminate the tension and wrinkle caused by thin thickness or non-circular paper core at both ends of raw materials.

The output torque is balanced by adopting high linear magnetic particle brake as the releasing tension actuator, which can reduce the tension fluctuation to the lowest state.

1. unwinding specification: the maximum width is 1600mm, the air rising shaft of unwinding is expanded, and the cylinder is fed automatically

2. paper pipe clamping mode: pneumatic expansion shaft clamping

Specification: 3 in 1 gas expansion shaft

1 gas gun

3. tension control: magnetic particle tension control.

Output control: 50n.m magnetic particle brake, controlled by PLC touch screen automatic tension, real-time winding calculation and display, can be set automatically stop after winding, to prevent the main coil from being discharged, and unable to receive material.

4. deviation correction execution: the photoelectric eye tracks the base material, U-shaped infrared analog detector, and the rack does not shake during the tracking process. The correction controller gives the signal and the synchronous motor performs.

Specification: 1 photoelectric eye

4 straight guide rails

One set of deviation correction mechanism

1 set of photoelectric eye fine adjustment

(2)Cutting mechanism

The mechanism adopts circular cutter to cut, the cut is neat and has a long life. The cutting up and down tool shaft is adjusted and tempered, and the speed of the upper and lower cutter shafts is matched by gears. The tool is cut by rotating the handwheel, and the automatic tool is achieved by continuing to rotate.

1. Tool shaft: one upper and lower axis

2. Locking device: it has a quick tool leaning device, which can lock the upper and lower tool shaft to avoid the cutting quality problems caused by the upper and lower knives being separated or moved.

Specification: 1 pair of rocker arm

One locking shaft

Matching gear 1 pair

Worm gear pair 1 pair

15 sets of round knives

3. waste collection: blower blowing away

Specification: 1 fan

1 air duct

4. Main wall panel: steel plate wall panel is used to effectively shock absorption, and it is advantageous to the high-speed and stable operation of the machine.

Specification: 30mm

5. guide roller: surface hard oxidation and polishing treatment.

Specifications:φone hundred×1650mm

(3)Coiler

The mechanism adopts left and right shafts double axis winding, and is equipped with pressure arm to balance the internal and external pressure of the winding. Two magnetic powder motors are used to control the winding tension, the single axis tension can be adjusted arbitrarily and the tension is controlled automatically.

Winding specification: maximum range 1600mm, diameterφ650mm

Paper pipe clamping mode: pneumatic shaft clamping (can be determined according to the customer's material specifications)

Specification: 6 pieces of tile type air expansion shaft 3 in 2

Winding shaft pressure: differential pressure pneumatic compression, and the pressure can be adjusted arbitrarily by pneumatic pressure regulating valve

Specification: 2 pairs of pressure arm

2 cylinders

Tension control: automatic tension control through Siemens PLC touch screen

Winding implementation: PLC control automatic tension control of magnetic particle motor

(4)Transmission mechanism

The main motor is controlled by the driver, which is convenient and fast to rise and fall, and the speed adjustment is too soft and stable.

Driving mode: General frequency conversion regulation, frequency conversion motor drive

Specification: 5.5kW frequency conversion motor

Auxiliary vector converter (Delisi)

(5)Main electrical appliances: Centralized cabinet box control, beautiful and generous, easy to operate.

1 operating cabinet

1 long meter display, real-time line speed reality, automatic stop function of meter recording (with deceleration stop function, no error in recording meter basically)

One photoelectric deviation correction control instrument

Buttons, contactors, air switches, etc

User self care:

1.50hz, 380V three-phase five wire power supply

2. foundation treatment

3. equipment for installation and raw materials and auxiliary materials for commissioning

List of main equipment configurations


No

Name of Components

Model of components

Number

Brand

1.

Rectifying device

 

1

dongdeng

2.

Round and straight knife

 

10

china

3.

Unwind powder brake

100N.M

1

shengda

4.

Hall sensor

 

1

china

5.

Traction motor

YS100A5P5

1

shanghai

6.

Roller clutch

50N.M

2

shengda

7.

Driver inverter

HY series

1

shanghai

8.

Trimming fan

JH

1

china

9.

Touch screen

MT series

1

Kunlun tongtai

10.

PLC and module

XMZ series

1

siemens

11.

Cylinder and solenoid valve

 

1

AirTAC

12.

Cylinder

CHD2F  series

2

china

13.

bearing

 

1

china

14.

Rubber roller

 

 

china

15.

Aluminum roller

 

 

china

 

 

FAQ

Q: How can we know the quality of your machine?

A: Customers can send material to us and then we use our machine to manufacture finished products which will be re-sent to customers.


Q: How to buy your machine?

A: Please send me inquiry to our email, when we reach a agreement, we will sign a contract to confirm our order.

 

Q: Are we still need to install the machine after we got?

A: We will adjust the machine before we deliver to you, also we will send you video and manual to teach you how to use the machine.

 

Q: Can I put my LOGO/brand on the machines and finish products?

A: Yes, Sure. Just send us your artwork.


Q: What about your warranty?

A: Our warranty is 1 years, all machine part can be replaced for free within 1year if broken(not including man-made)


Q: Is your company a factory or a trading company?

A: We are an integrated set of industry and trade company.


Q: Where is your factory? How can i visit your company?

A: Our factory is located in Ruian city,zhejiang province, China. Its about 40 minutes from shanghai by plane(4 hours by train). All our clients from home and abroad are warmly welcome to visit us.


Q: How many years of your factory?

A: Our company since 2000 till to now.

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