一、 Basic parameters
No. |
Parameter Item |
Parameter Indicator |
Unit |
Remarks |
1 |
Applicable substrate |
Roll paper/bopp/pvc/cpp/pet/pematerial |
|
|
2 |
Material thickness range |
0.01-0.2mm |
|
|
3 |
Cutting width |
100-1300 mm |
|
|
4 |
Roll surface length |
1350 mm |
|
|
5 |
Unwinding diameter |
1000 (MAX) mm |
|
|
6 |
rewinding diameter |
800 (MAX) mm |
|
|
7 |
Mechanical speed/cutting speed |
250/10-200 m/min |
|
|
8 |
Unwinding tension range |
50-100 N.M |
|
|
9 |
Unwinding tension control |
constant tension |
|
|
10 |
rewinding tension control |
taper tension |
|
|
11 |
Deviation correction method |
edge tracking |
|
|
12 |
Deviation correction accuracy/cutting accuracy |
±0.3/±0.2 mm |
|
|
13 |
Deviation correction stroke |
±70 mm |
|
|
14 |
Coiling mode |
central coiling, equipped with pneumatic pressure roller |
|
|
15 |
Feeding mode |
shaft winding, cylinder lifting |
|
|
16 |
Unloading mode |
cylinder unloading |
|
|
17 |
Unwinding paper core |
3″mechanical chuck |
Inch (mm) |
paper tube/plastictube |
18 |
Roll up paper core |
3″inflation shaft |
Inch (mm) |
paper tube/plastic tube |
19 |
Effective width of raw materials |
200-1200 mm |
|
|
20 |
Meter accuracy |
±1/1000 m |
|
|
21 |
Traction motor |
5.5KW * 1 set |
|
|
22 |
Rewindingtension |
100N.M |
|
|
23 |
Total power |
6Kw |
|
|
24 |
Power supply voltage |
AC 380±5%, 50HZ |
V |
three-phase five wire |
25 |
Air source pressure |
8 Mpa |
|
|
27 |
Overall size |
L3200xW2900xH1650mm |
|
|
28 |
Slitting mode |
Round knife |
|
|
29 |
Equipment weight |
3000 Kg |
|
|
二、 Function description
Unwinding method: the coil is rolled up by air expansion shaft cylinder.
Unwinding and deviation correction: the machine adopts domestic analog quantity deviation correction system to track the edge of materials.
>Deflection adjusting device: the aluminum unwinding guide roller is equipped with a longitudinal deflection adjusting device to enable the material to run parallel to the guide roller to the maximum extent and ensure the precision of coiling
Degree and quality.
>Unwinding tension detection: Hall switch shall cooperate with magnetic powder brake to realize unwinding tension. The unwinding roll diameter is detected by the Hall switch, and the output is calculated
The tension is calculated automatically by PLC.
Unwinding control: the machine control has the functions of starting, stopping, speed regulation, alarm of unwinding surplus material, and tension regulation of unwinding, which is similar to the winding position.
It is matched and synchronized with each other, with host speed display and unwinding tension display.
Traction device
>Traction drive: the traction roller is driven by a frequency conversion motor and driven by a synchronous belt.
>Traction roller: after dynamic and static balance correction, the traction roller operates stably without vibration source, and is suitable for wider range of materials and high-speed applications.
>Traction pressure roller: the traction pressure roller is made of rubber roller, and after dynamic and static balance correction, the traction pressure roller lifting is pneumatically controlled
The force is adjustable.
>Meter counting: the encoder wheel is used to detect the working length, which has the advantages of high precision and high resolution. Considering the production process requirements,
The program is designed with the functions of accumulative meter counting, automatic stop upon arrival, etc.
Slitting device
>Cutting method: round knife is used.
>Tool holder quantity: the standard configuration quantity is 3 round knives.
Transition guide roller: the aluminum roller is transiently driven, with diamond shaped cross lines on its surface, making the material more smooth and comfortable during high-speed operation.
Waste edge device
>Scrap disposal: The waste separation method of this machine adopts the air suction form. When the scrap is separated from the slitting knife, the guide wheel will remove the scrap from the internal part of the machine
To the outside of the machine, the waste edge is located on the left side of the machine.
Winder
>Winding method: air expansion shaft (the diameter of the air expansion shaft is customized according to the paper tube provided by the customer) to realize automatic tension control.
Winding drive: magnetic powder clutch is used for winding tension control, automatic taper tension control and synchronous belt drive
>Back pressure roll: the winding contact pressure roll is controlled by air cylinder, the contact roll pressure is controlled by precision pressure regulating valve, and the contact pressure roll is of rubber roll structure,
The air pressure can be adjusted according to the winding requirements.
Electrical and pneumatic devices
>Drive: the drive part is driven by high-performance variable frequency motor and controlled by matching variable frequency controller eight
To achieve high precision speed.
>Control: The host is controlled by PLC program, and the human-machine interface is used to set the operation parameters and monitor the operation status.
>Interface: Touch screen man-machine interface
Other configurations
The machine adopts high-strength and low stress steel wallboard with a thickness of 30mm. The wallboard has good stability after secondary stress relief.
>All rotating parts of the machine adopt domestic well-known bearings.
>The mechanical parts of the machine are processed by the machining center and CNC machine tools.
>Emergency stop button and emergency pull switch are installed at the operation place of the machine.
Brand and model of main components
Product name |
Specification and model |
Brand |
EPC device |
|
China dongdeng |
Touch screen |
MT SERIES |
KUNLUN TONGTAI |
PLC andModule |
XMZ series |
Siemens |
HALL SENSOR |
|
DOMESTIC |
Tracking motor |
YS100A5P5 |
SHANGHAI |
DRIVER INVERTER |
HY SERIES |
SHANGHAI |
Rolling Clutch |
100N.M |
domestic |
Cutting mode |
Round knife 3 sets |
|
Airexpansion shaft |
¢3 "customized |
|
Synchronous belt |
customized |
|
Oil cylinder |
CHD2F SERIES 2PCS |
DOMESTIC |
CylinderElectric proportional valve |
|
YADEK |
Rubber roller |
|
domestic |
Aluminum roller |
|
Domestic famous |
Attached accessories and tools
1. Attached accessories: one set of drive belt; 2 blades.
2. Attached tools
No |
Name |
Specification |
Quantity |
Unit |
1 |
oil pot |
|
1 |
pc |
2 |
Open end wrench |
8-10 |
1 |
pc |
3 |
Open end wrench |
12-14 |
1 |
pc |
4 |
Open end wrench |
17-19 |
1 |
pc |
5 |
Open end wrench |
22-24 |
1 |
pc |
6 |
inner hexagon spanner |
1.5-10 |
1 |
Set |
7 |
One slotted screwdriver |
|
1 |
pc |
8 |
Cross screwdriver |
|
1 |
pc |