Application: This machine is suitable for cutting all kinds of non-woven fabrics, melt blown cloth, hot-air cotton and drum materials.
Characteristic:
The machine adopts computer control, infrared photoelectric tracking and rectification system, and the winding tension control is realized by magnetic particle clutch through PLC touch screen. The unwinding tension is controlled by magnetic particle brake and automatic tension. The winding shaft adopts the gas expansion shaft. The frequency converter controls the working speed of the whole machine, equipped with automatic meter device, and slows down the machine at any setting meter. The minimum diameter of unwinding can be set to stop automatically (to prevent waste caused by secondary feeding) It has the advantages of smooth cut, neat end face of winding and convenient for subsequent processing.
QFJ-C1600 series high speed strip separator for central surface coiling
1、Main technical parameters
Maximum unwinding diameter:φ1000mm pneumatic roll up
Maximum winding diameter:φThe 650mm swing arm is unloaded, and the shaft is not unloaded, which is convenient for one person to operate.
Diameter of winding shaft: 3in
Diameter of winding shaft: 3in
Width of roller surface: 1650mm
Mechanical speed: < 150m/min
Maximum working width: 1600mm
Minimum strip width: 100mm
Correction accuracy:±0.1mm
Precision of cutting end face:±0.05MM
Power of main engine: 5.5kW * 1 set
50n.m2 magnetic powder clutch
Unwinding brake: 50n.m
Power of blower at waste blowing side: 0.75kw
Total power: 7KW
Overall dimension (length, width and height): to be determined (specific specifications shall be in accordance with factory standard)
2、Main components of the machine
The machine is composed of the rectification and unwinding mechanism, the cutting mechanism, the winding mechanism, the transmission mechanism and the electrical control.
3、Main configuration and specifications of each organization
(1)Unwinding mechanism
The mechanism is equipped with manual vertical and horizontal adjustment, which can eliminate the tension and wrinkle caused by thin thickness or non-circular paper core at both ends of raw materials.
The output torque is balanced by adopting high linear magnetic particle brake as the releasing tension actuator, which can reduce the tension fluctuation to the lowest state.
1. unwinding specification: the maximum width is 1600mm, the air rising shaft of unwinding is expanded, and the cylinder is fed automatically
2. paper pipe clamping mode: pneumatic expansion shaft clamping
Specification: 3 in 1 gas expansion shaft
1 gas gun
3. tension control: magnetic particle tension control.
Output control: 50n.m magnetic particle brake, controlled by PLC touch screen automatic tension, real-time winding calculation and display, can be set automatically stop after winding, to prevent the main coil from being discharged, and unable to receive material.
4. deviation correction execution: the photoelectric eye tracks the base material, U-shaped infrared analog detector, and the rack does not shake during the tracking process. The correction controller gives the signal and the synchronous motor performs.
Specification: 1 photoelectric eye
4 straight guide rails
One set of deviation correction mechanism
1 set of photoelectric eye fine adjustment
(2)Cutting mechanism
The mechanism adopts circular cutter to cut, the cut is neat and has a long life. The cutting up and down tool shaft is adjusted and tempered, and the speed of the upper and lower cutter shafts is matched by gears. The tool is cut by rotating the handwheel, and the automatic tool is achieved by continuing to rotate.
1. Tool shaft: one upper and lower axis
2. Locking device: it has a quick tool leaning device, which can lock the upper and lower tool shaft to avoid the cutting quality problems caused by the upper and lower knives being separated or moved.
Specification: 1 pair of rocker arm
One locking shaft
Matching gear 1 pair
Worm gear pair 1 pair
15 sets of round knives
3. waste collection: blower blowing away
Specification: 1 fan
1 air duct
4. Main wall panel: steel plate wall panel is used to effectively shock absorption, and it is advantageous to the high-speed and stable operation of the machine.
Specification: 30mm
5. guide roller: surface hard oxidation and polishing treatment.
Specifications:φone hundred×1650mm
(3)Coiler
The mechanism adopts left and right shafts double axis winding, and is equipped with pressure arm to balance the internal and external pressure of the winding. Two magnetic powder motors are used to control the winding tension, the single axis tension can be adjusted arbitrarily and the tension is controlled automatically.
Winding specification: maximum range 1600mm, diameterφ650mm
Paper pipe clamping mode: pneumatic shaft clamping (can be determined according to the customer's material specifications)
Specification: 6 pieces of tile type air expansion shaft 3 in 2
Winding shaft pressure: differential pressure pneumatic compression, and the pressure can be adjusted arbitrarily by pneumatic pressure regulating valve
Specification: 2 pairs of pressure arm
2 cylinders
Tension control: automatic tension control through Siemens PLC touch screen
Winding implementation: PLC control automatic tension control of magnetic particle motor
(4)Transmission mechanism
The main motor is controlled by the driver, which is convenient and fast to rise and fall, and the speed adjustment is too soft and stable.
Driving mode: General frequency conversion regulation, frequency conversion motor drive
Specification: 5.5kW frequency conversion motor
Auxiliary vector converter (Delisi)
(5)Main electrical appliances: Centralized cabinet box control, beautiful and generous, easy to operate.
1 operating cabinet
1 long meter display, real-time line speed reality, automatic stop function of meter recording (with deceleration stop function, no error in recording meter basically)
One photoelectric deviation correction control instrument
Buttons, contactors, air switches, etc
User self care:
1.50hz, 380V three-phase five wire power supply
2. foundation treatment
3. equipment for installation and raw materials and auxiliary materials for commissioning
List of main equipment configurations
No |
Name of Components |
Model of components |
Number |
Brand |
1. |
Rectifying device |
|
1 |
dongdeng |
2. |
Round and straight knife |
|
10 |
china |
3. |
Unwind powder brake |
100N.M |
1 |
shengda |
4. |
Hall sensor |
|
1 |
china |
5. |
Traction motor |
YS100A5P5 |
1 |
shanghai |
6. |
Roller clutch |
50N.M |
2 |
shengda |
7. |
Driver inverter |
HY series |
1 |
shanghai |
8. |
Trimming fan |
JH |
1 |
china |
9. |
Touch screen |
MT series |
1 |
Kunlun tongtai |
10. |
PLC and module |
XMZ series |
1 |
siemens |
11. |
Cylinder and solenoid valve |
|
1 |
AirTAC |
12. |
Cylinder |
CHD2F series |
2 |
china |
13. |
bearing |
|
1 |
china |
14. |
Rubber roller |
|
|
china |
15. |
Aluminum roller |
|
|
china |
FAQ
Q: How can we know the quality of your machine?
A: Customers can send material to us and then we use our machine to manufacture finished products which will be re-sent to customers.
Q: How to buy your machine?
A: Please send me inquiry to our email, when we reach a agreement, we will sign a contract to confirm our order.
Q: Are we still need to install the machine after we got?
A: We will adjust the machine before we deliver to you, also we will send you video and manual to teach you how to use the machine.
Q: Can I put my LOGO/brand on the machines and finish products?
A: Yes, Sure. Just send us your artwork.
Q: What about your warranty?
A: Our warranty is 1 years, all machine part can be replaced for free within 1year if broken(not including man-made)
Q: Is your company a factory or a trading company?
A: We are an integrated set of industry and trade company.
Q: Where is your factory? How can i visit your company?
A: Our factory is located in Ruian city,zhejiang province, China. Its about 40 minutes from shanghai by plane(4 hours by train). All our clients from home and abroad are warmly welcome to visit us.
Q: How many years of your factory?
A: Our company since 2000 till to now.