ГЛАВНАЯпродукциямашина для резкиQFJ-A1300 Станок для продольной резки с одной обмоткой и центром поверхности

QFJ-A1300 Станок для продольной резки с одной обмоткой и центром поверхности

Применение продукта:

Размотка и коррекция отклонений: машина использует отечественную аналоговую систему коррекции отклонений количества для отслеживания края материалов.

一、 Basic parameters

No.

Parameter Item

Parameter Indicator

Unit

Remarks

1

Applicable substrate

Roll paper/bopp/pvc/cpp/pet/pematerial

 

 

2

 Material thickness range

0.01-0.2mm

 

 

3

Cutting width

100-1300 mm

 

 

4

Roll surface length

1350 mm

 

 

5

Unwinding diameter

1000 (MAX) mm

 

 

6

rewinding diameter

800 (MAX) mm

 

 

7

Mechanical speed/cutting speed

250/10-200 m/min

 

 

8

Unwinding tension range

50-100 N.M

 

 

9

Unwinding tension control

constant tension

 

 

10

rewinding tension control

taper tension

 

 

11

Deviation correction method

edge tracking

 

 

12

Deviation correction accuracy/cutting accuracy

±0.3/±0.2 mm

 

 

13

Deviation correction stroke

±70 mm

 

 

14

Coiling mode

central coiling, equipped with pneumatic pressure roller

 

 

15

Feeding mode

shaft winding, cylinder lifting

 

 

16

Unloading mode

cylinder unloading

 

 

17

Unwinding paper core

3″mechanical chuck  

Inch (mm)

paper tube/plastictube

18

Roll up paper core

3″inflation shaft

Inch (mm)

paper tube/plastic tube

19

Effective width of raw materials

200-1200 mm

 

 

20

Meter accuracy

±1/1000 m

 

 

21

Traction motor

5.5KW * 1 set

 

 

22

Rewindingtension

100N.M

 

 

23

 Total power

6Kw

 

 

24

Power supply voltage

AC 380±5%, 50HZ

V

three-phase five wire

25

Air source pressure

8 Mpa

 

 

27

Overall size

L3200xW2900xH1650mm

 

 

28

Slitting mode

Round knife

 

 

29

Equipment weight

3000 Kg

 

 

二、 Function description

Unwinding method: the coil is rolled up by air expansion shaft cylinder.

Unwinding and deviation correction: the machine adopts domestic analog quantity deviation correction system to track the edge of materials.

>Deflection adjusting device: the aluminum unwinding guide roller is equipped with a longitudinal deflection adjusting device to enable the material to run parallel to the guide roller to the maximum extent and ensure the precision of coiling

Degree and quality.

>Unwinding tension detection: Hall switch shall cooperate with magnetic powder brake to realize unwinding tension. The unwinding roll diameter is detected by the Hall switch, and the output is calculated

The tension is calculated automatically by PLC.

Unwinding control: the machine control has the functions of starting, stopping, speed regulation, alarm of unwinding surplus material, and tension regulation of unwinding, which is similar to the winding position.

It is matched and synchronized with each other, with host speed display and unwinding tension display.

Traction device

>Traction drive: the traction roller is driven by a frequency conversion motor and driven by a synchronous belt.

>Traction roller: after dynamic and static balance correction, the traction roller operates stably without vibration source, and is suitable for wider range of materials and high-speed applications.

>Traction pressure roller: the traction pressure roller is made of rubber roller, and after dynamic and static balance correction, the traction pressure roller lifting is pneumatically controlled

The force is adjustable.

>Meter counting: the encoder wheel is used to detect the working length, which has the advantages of high precision and high resolution. Considering the production process requirements,

The program is designed with the functions of accumulative meter counting, automatic stop upon arrival, etc.

Slitting device

>Cutting method: round knife is used.

>Tool holder quantity: the standard configuration quantity is 3 round knives.

Transition guide roller: the aluminum roller is transiently driven, with diamond shaped cross lines on its surface, making the material more smooth and comfortable during high-speed operation.

Waste edge device

>Scrap disposal: The waste separation method of this machine adopts the air suction form. When the scrap is separated from the slitting knife, the guide wheel will remove the scrap from the internal part of the machine

To the outside of the machine, the waste edge is located on the left side of the machine.

Winder

>Winding method: air expansion shaft (the diameter of the air expansion shaft is customized according to the paper tube provided by the customer) to realize automatic tension control.

Winding drive: magnetic powder clutch is used for winding tension control, automatic taper tension control and synchronous belt drive

>Back pressure roll: the winding contact pressure roll is controlled by air cylinder, the contact roll pressure is controlled by precision pressure regulating valve, and the contact pressure roll is of rubber roll structure,

The air pressure can be adjusted according to the winding requirements.

Electrical and pneumatic devices

>Drive: the drive part is driven by high-performance variable frequency motor and controlled by matching variable frequency controller eight

To achieve high precision speed.

>Control: The host is controlled by PLC program, and the human-machine interface is used to set the operation parameters and monitor the operation status.

>Interface: Touch screen man-machine interface

Other configurations

The machine adopts high-strength and low stress steel wallboard with a thickness of 30mm. The wallboard has good stability after secondary stress relief.

>All rotating parts of the machine adopt domestic well-known bearings.

>The mechanical parts of the machine are processed by the machining center and CNC machine tools.

>Emergency stop button and emergency pull switch are installed at the operation place of the machine.

 

Brand and model of main components

Product name

Specification and model

Brand

EPC device

 

 China dongdeng

Touch screen

 MT SERIES

KUNLUN TONGTAI

PLC andModule

XMZ series

 Siemens

HALL SENSOR

 

 DOMESTIC

Tracking motor

YS100A5P5

SHANGHAI

DRIVER INVERTER

HY SERIES

SHANGHAI

Rolling Clutch

100N.M

  domestic

Cutting mode

Round knife 3 sets

 

Airexpansion shaft

¢3 "customized

 

Synchronous belt

 customized

 

Oil cylinder

CHD2F SERIES  2PCS

DOMESTIC

CylinderElectric proportional valve

 

YADEK

Rubber roller

 

domestic

 Aluminum roller

 

Domestic famous


Attached accessories and tools

1. Attached accessories: one set of drive belt; 2 blades.

2. Attached tools

No

Name

Specification

Quantity

Unit

1

oil pot

 

1

pc

2

Open end wrench

8-10

1

pc

3

Open end wrench

12-14

1

pc

4

Open end wrench

17-19

1

pc

5

Open end wrench

 22-24

1

pc

6

inner hexagon spanner

1.5-10

1

Set

7

One slotted screwdriver

 

1

pc

8

Cross screwdriver

 

1

pc

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